
IG7 Page 16
ASSEMBLY
Assembly of you Ion Cannon is pretty simple. It does however require a
pretty hot soldering iron and some patience. Most of this kit is mechanical in
nature so think of it more like an erector set.
1. We will begin by assembling the most difficult item first in order to get it
out of the way. This requires a bit of solder and a lot of patience to make it
look good. Please don’t rush this part. For this step you will need the
seven couplers and the board with the seven holes in it. The goal is to
solder all seven couplers so that they mount in place about 1/2 way
through the circuit board.
To make this job a bit easier, you may wish to make a temporary jig to
hold the PC board up in place. Use something heat resistant and about
half the height of the copper couplers in order to mount them at their mid-
point in the holes. The setup should be secure enough that you can solder
to it easily.
2. Solder the center coupler first. You do not need to solder all the way
around the coupler unless you really want to. A full ring of solder is very
difficult to do since once the pipe gets hot enough, all of you solder will run
away on you. Soldering two opposite sides of each of the tubes in order to
make sure they stayed in place is fine. When you are done soldering this
coupler, blow on the pipe until it is cool! You don’t want to handle it when it
is hot enough to melt solder.
3. Using the same process, solder the remaining pipes in place. Try to
keep them level with the first pipe and centered just like the first one.
Once you get three pipes in a row installed, the rest will be easier to
position.
Tack Solder Example of the Pipe Installation
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